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Description

This course is a continuation of the Lean Six Sigma “Green Belt” course, with a particular focus on the “Improve” phase of the DMAIC process in a Lean Six Sigma project. Certified “Black Belt” professionals are responsible for designing Lean Six Sigma projects aimed at optimizing the production process.

Day 1: Planning

  • Stakeholder mapping and analysis: Identify stakeholders and understand their roles.
  • Communication plan: Develop a plan to ensure effective communication throughout the project.
  • Kano analysis: Study customer needs and expectations to prioritize functionalities.
  • Quality critique: Evaluation of existing processes to identify areas for improvement.
  • Quality function deployment: Implementation of a structured approach to integrating quality into the organization.
  • Project management and monitoring: Techniques for effectively planning, executing and monitoring projects.
  • Metrics: Introduction to key performance indicators.
     

Day 2: Measurement

  • Work measurement: Definition of appropriate business metrics and assessment of the cost of non-quality.
  • Measuring discrete data: Application of measurement methods to categorical data.
  • Statistical concepts and confidence intervals: Fundamentals of statistics applied to data analysis.
  • Problem definition: Identification of causes, effects and analysis using the FMEA method (Failure Mode and Effect Analysis).
  • Hypothesis testing: Methods for validating or invalidating hypotheses based on data.
     

Day 3: Estimation

  • Span: Understanding concepts related to variability and estimation.
  • Data manipulation: Techniques for efficiently processing and analyzing data.
  • MSA (Measure System Analysis) theory: Evaluating the accuracy and reliability of measurement systems, with an application in Minitab.
  • Risk and sampling theory: Fundamental concepts of statistical sampling and risk management.
     

Day 4: Evaluations and Improvements

  • Designing experimental presentations: Techniques for effectively presenting experimental results, avoiding common pitfalls.
  • Lean metrics, value, value analysis, flow and pull: Approaches to optimizing processes by focusing on added value.
  • Kaizen events: Implement continuous improvement through targeted events.
  • Planning level: Strategies for establishing the right level of planning in projects.
  • 5S analysis: Method for improving organization and efficiency in the workplace.
  • Creative thinking and lean solutions: Encouragement to develop innovative solutions while minimizing waste.
  • Solution evaluation: Process for measuring the effectiveness of implemented solutions.
  • Benefits of implementation and validation plans: Importance of rigorous validation after implementation.
     

Day 5: Implementing control methods

  • Graphical control theory: Introduction to control charts for monitoring processes.
  • Creating control charts and specialized charts: Practical techniques for creating different types of control charts.
  • Response surface analysis: Statistical methods for optimizing process responses.
  • Roles and responsibilities: Clarification of roles within a Lean Six Sigma project team.
  • Facilitation techniques: Tools for facilitating group discussions and decision-making.

This course is designed for

  • production managers,
  • quality team managers
  • process managers,
  • project managers and consultants

No prerequisites

Participants will acquire the skills needed to implement and interpret the Six Sigma approach, as well as to apply Lean principles. They will obtain official recognition of their ability to design and carry out an improvement project in collaboration with a team.

Topics covered include

  • The role and contribution of the Black Belt in the Lean Six Sigma approach
  • Parametric statistics and their graphical representation
  • Analysis of variance
  • Experimental design procedure
  • Implementation of control methods

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